Wear-resistant Castings with Heat Treatment
Products' Details
1. Hardness difference from surface to center is less than HRC2.
2. The steel liners have higher reliability in AG mills and SAG mills.
3. The Pearlitic Cr-Mo Alloy Steel mill liners are widely used for AG mills, SAG mills, large ball mills.
4. Impact value:AK≥100J.
The additional advantages in cement mills are as follows:
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No leakage of slurry
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No repairs during service periods
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Better reliability and stability
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Production Improvement
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Noise reduction
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The general advantages in ball mills are as follows:
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Output Increased
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5~20% |
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Power Consumption Reduced
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5~20% |
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Maintenance Decreased
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Above 98% |
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The liners are easily installed and existing mills need no modification.
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Materials 1: Double-Media Quenching Cr-Mo Alloy Steel Series
We specially design the material for ball mill liners in mines, coalfired power plants and cement plants, etc.. With our special double-media quenching process, the material can not only achieve ideal hardness (HRC48~55) but also ideal toughness value (AK30~100J). It can completely meet the requirement of liners of large and middle-size ball mills at home and abroad. The match of Middle Chrome Liners and High Chrome Cast Balls has been the typical model in coal mills and cement mills. Meanwhile,the material is applicable to the teeth plates, armored plates and hammers of crushers and excavator bucket teeth.
Materials 2: Pearlitic Cr-Mo Alloy Steel Series
The Pearlitic Chromium-Molybdenum Alloy Steel Liners are widely used in AG Mill,SAG Mill and Ball Mills.
Hardness: HB310-375 (equivalent to HRC33-42)
Impact resistant Value: Ak≥60J (60×10×10mm) in normal ambient temperature.
We can produce pearlitic Cr-Mo steel as per AS2074 Gr. L / 2B.
Test Facilities
Test facilities include Spectrometer for chemical analysis, HRC table hardness tester, HBN table hardness tester, two portable hardness testers, impactor and universal material testing machine for inspection of mechanical properties, matrix microscope for metallographic examination, ultrasonic tester for ultrasonic inspection and magnetic particle tester for magnetic testing.
About Us
Wuxi Orient Anti-wear specialize in production of wear, heat and corrosion-resistant castings and the relevant grinding equipments. We were awarded the certificate of High New Technology Enterprise issued by Sci-tech Bureau, Jiangsu Province in 2004.
Our products involve various kinds of materials, such as low Chrome alloy steel, middle Chrome alloy steel, high Chrome alloy steel, high chromium white iron, low chromium cast iron, Ni-hard cast iron, high Manganese steel and other heat and corrosion-resistant castings.
Our foundry has necessary production and heat treatment equipments, such as mid-frequency induction electrical furnaces, quenching and tempering furnaces, blast shot.
Production Process
Our Service
We supply the following services
1. Production of qualified wear and heat castings.
2. Design and installation of the boltless mill liners.
3. Consulting service of material selection of the mill liners under specific working condition to achieve longer
service life.
4. Consulting service of production & fineness improvement of grinding mills.
5.We can provide OEM/ODM for our clients.
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OEM Wear-resistant Cr-Mo Alloy Steel Castings with Heat Treatment for Mine/Ball Mill Images
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